Custom Hat Boxes

Custom Hat Boxes

Protect and display your hats in style with our eco-friendly, durable custom hat boxes. Perfect for showcasing your unique brand, these boxes add elegance and protection to every hat you sell.

Select Options:

*All sizes in inches L x W x D and are interior dimensions

Material*
white
Brown Economy
White Standard
White Ink on Kraft Premium
Subtotal:
Units 250
Unit Price -
Subtotal -
Shipping calculated at checkout.
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Quick FAQ's
  • Estimated Production time? 12-15 business days after proof approval. Larger orders (1000+ units) may require up to 5 additional business days for production.
  • Ecofriendly? Yes, FSC Chain of Custody Certified.
  • Full color printing? Yes, without any additional charges too!
  • Samples? Yes, order 1, 10, 1000+ or anything in between.
  • Custom sizes? Order any size you like (with some restrictions).
  • Design help? We can help place your artwork on a dieline to create a digital proof.
Sustainability

Environmentally friendly materials. 100% Made in the USA!

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More Details
  • Standardized or fully customizable sizing options
  • FSC Certified Paper and FSC Chain of Custody Certified Paper
  • Carbon-neutral packaging and fulfillment available
  • Made from corrugated material and safe to ship as is
  • 32 ECT - can hold 30 to 40 lbs of products

need design help?

Upload your artwork along with any instructions and our expert team of designers will send you a proof of your personalized packaging design within 48 hours — on the house!

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Need a custom Dieline?

Design with your own design tools. Enter your email address to download your custom dieline instantly!

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Custom Hat Boxes

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Have a finished dieline?

Upload your PDF dielines and select Proof Your Design to see how your designs will look in 3D.

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Custom Hat Boxes

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Get Your Custom Hat Boxes in 3 Simple Steps

Creating custom packaging couldn't be easier

1

Select The Box Type

Choose from one of out twelve standard sizes or pick your own size to create a custom hat box that fits your products perfectly.

2

Create Your Design

Make you hat box your own by uploading existing artwork or creating a custom design using our 3D Design Studio.

3

Get Your Box

Standard production time is 7-10 business days after you approve your proof. Need it sooner? Opt for rush production and get it produced in under a week after approving your proof plus whatever shipping option you choose!

You're in Full Control

Packaging design made easy

Design online
select your materials
print in full color
proof before purchase

Create in 2D & 3D Online

Using our 3D Design Studio, you can fully customize your hat box inside and out. Customize your color, text, and logo of choice.

Upload Your Own Design

Skip the design process and upload your own unique design using our 3D Design Studio. Move images around and crop as needed.

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White

Our classic white custom hat box is our most popular option, offering a slight sheen on the surface. Great for bright and vibrant hues, classic white takes well to any color printing.

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We Print in CMYK

Don’t limit your design by being stuck to just one color. With full digital CMYK printing, you can choose as many colors as your design needs, without worrying about extra costs.

NO Hidden Costs

Never worry about any hidden costs. No setup costs. No extra color costs. It’s as easy as choosing your customized design, proofing it, and sending it to print when you’re ready.

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We'll Check for You

You’ll start by designing your custom hat box order. Within 2 business days, our team of design professionals will send you a proof of your box.

But You Get The Final Sign off

Don’t worry, we don’t move forward with your order without your approval. Your custom hat box won’t go into production until you have approved the proof yourself.

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Custom Hat Boxes Advantages

Eco-Friendly

Our branded custom hat boxes are FSC Certified and compostable, giving you and your brand peace of mind. You can also offset your carbon footprint through our partners.

Custom Dimensions

Choose optimized custom box dimensions that perfectly fit your needs so that you can save on material and shipping costs or choose from one of our standard custom hat box sizes.

Made in USA

Our custom hat box is sourced and manufactured in the United States, ensuring shorter lead times and strict compliance with ecofriendly certifications.

Quantities Starting at 1

Whether you’re looking to print 1 or 100,000, we’ve got you covered. Our custom hat boxes are available in quantities starting as low as one.

Durable Construction

Made with versatility and durability in mind, our 32 ECT custom hat boxes can hold between 30 and 40 pounds of product so you don’t have to worry about collapsing.

Full Color Printing

Don’t limit your design by being stuck to just one color. With full digital CMYK printing, you can choose as many colors as your design needs without the extra costs.

Everyone Loves a Free Sample

We stand by our quality and processes and are confident that you will be back for more. That’s why we offer free samples by reimbursing your sample cost when you place a larger order.

Design & Order Your Sample

Design and order your custom hat boxes as if it were the real thing, but select a sample quantity (1-4).

Confirm That You Love It

You can take a closer look once you receive your sample in the mail. We’re confident that you will love it.

Come Back & Order More

When you’re ready, come back and reorder your original design. With a quantity over (x), we will refund you.

design your sample

Superbly Sustainable

At Arka, we are making it a part of our mission to make sustainable packaging accessible to businesses of all sizes.

Our Mission
FSC in action
Tiny but mighty

Our mission at Arka is simple. We aim to enable businesses of all sizes to have the access to beautiful, sustainable packaging. We thrive on premium quality products that don’t break the bank or the environment.

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FSC certification ensures that products come from responsibly managed forests that provide environmental, social and economic benefits. Our products are made with FSC Chain of Custody Certified paper.

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Here at Arka, we believe that good things come in small packages. Take, for example, our operations team. Our small yet powerful team of professionals is working together to try to change the world one product at a time. We may not always get it right the first time, but we’re doing all that we can to get there. We hope you’ll join us in our journey to delivering superbly sustainable packaging products globally.

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Get Inspired

We’ve got you covered. There's tons of inspiration to be found for your custom hat boxes.Can’t find what you’re looking for? Chat with one of our design pros today!

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Need a Little Help From Your Friends at Arka?

We're here to lend a helping hand if you can't quite find what you're looking for.

Couldn't Find The Size You Need?

We have more than twelve standardized custom hat boxes. Check out our full customization for the custom hat box size you need for your product.

Request a quote
Request custom dieline

Need a FreeDieline Template?

Let us know what size you need and we'll get working. We’ll email a PDF Dieline to you within 3-4 business days

Request dieline

Need Help With Design?

We’ve got you covered. There's tons of inspiration to be found for your custom hat boxes online or chat with one of our design pros today.

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Got a SpecialProject?

We want to help you make your dreams come true. Contact our team today to learn more about how Arka can help bring your vision to life.

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FAQs on Custom Hat Boxes

How long does it take to receive my custom hat boxes after placing an order?

Our standard production time is 2 to 3 weeks after you approve your proof. Rush production takes 1 to 2 weeks after you approve your proof. Shipping will take approximately 2 to 7 business days after production is completed. Orders requiring LTL freight shipping can require additional shipping time of up to three weeks.

Can I design my custom hat boxes on the site and add my logo and branding?

Yes. To begin designing your custom hat box simply go to the product page and select the dimensions, material, quantities, and more. Next, you can upload your existing artwork or create something new online using the 3D Design Studio.

Are the custom hat boxes eco-friendly and recyclable?

Yes, we offer eco-friendly material options for custom hat boxes, including recycled cardboard and sustainable paper. You can choose packaging solutions that align with your commitment to sustainability.

Are the hat boxes suitable for all types of hats?

Yes, custom hat boxes can be tailored to fit a variety of hat styles, including fedoras, caps, and wide-brimmed hats. Simply choose the right size and design to match your specific needs.

Do custom hat boxes provide protection during shipping?

Yes, our custom hat boxes are designed to provide excellent protection during shipping. They are made from durable materials to safeguard your hats from damage, ensuring safe delivery.